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Precision Forming, Welding & Fabrication of an Automotive Expansion Tank 

The oil breather tank highlighted here was manufactured by Central Ohio Metal Stamping for a customer in the automotive aftermarket industry. The customer supplied 2D CAD drawings called out the use of aluminum. The dimensions and geometry required the use of various high tech metal forming processes including metal stamping. An in-house tooling department fabricated the dies utilizing an Agie wire EDM, this internal resource minimized tooling costs, and adds a measure of control to the process. A Mazak 3D 6-axis laser cutter providing high-precision cutting of the aluminum blanks. The tank sections were formed using high precision stamping presses and press brake, and then assembled utilizing advanced 6-axis OTC Daihen robotic welding cells. These cutting edge processes allowed for tolerances of ±.005" throughout the fabrication process, which were verified by comprehensive dimensional and visual inspections.

To learn more about this project or the processes used to manufacture it, see the table below or contact Central Ohio Metal Stamping directly.

Forming, Welding & Fabrication of Aluminum Project Details

Product Description
Oil Breather Tank for the Automotive Aftermarket
Aluminum Fabrication Capabilities Applied/Processes
Primary Services:
Laser Cutting
Forming
Welding

Secondary Services:
Assembly
Equipment Used to Manufacture Part
Agie Wire EDM
Mazak 3D 6-Axis Laser Cutter
Stamping Presses
Press Brakes
6-axis OTC Daihen Robotic Welding Cells
Tightest Tolerances
(±) .005"
Material Used
Aluminum
In Process Testing/Inspection Performed
Dimensional Inspection
Visual Inspection
Industry for Use
Automotive Aftermarket Industry
Delivery/Turnaround Time
1 week
Delivery Location
Ohio
Standards Met
Customer Specifications
2D CAD Drawing
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Short and Long Run Production & Turnkey Services Available
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